Tips security service and 18 service rules.

in doing service work motors, there are safety factors and things that need to be considered. First aid should be given and should not be ignored or considered trivial. At the time of the mechanical servicing or sides of the engine, many parts are disassembled.

If the mechanics are not expert then part of diverse shapes and sizes will be confusing to install or assemble come beck.

Moreover, the added part in engine put up with a certain position can cause engine damage bike motorcycle when one puts the part. 

For that there are some rules that are very helpful service mechanic jobs would be more appropriate in reparations.

Safety factors:

1 .carbon monoxide ( CO ).

When you start the engine, make sure that the room is well ventilated, and do not turn the machine in the room closed . Gas waste contains toxic carbon monoxide that can cause loss of consciousness and can lead to death.

Turn the engine room is open or closed when in room must have gas disposal system. 

2 .Fuel.

Work in the room with good ventilation. Keep cigarettes, flames and sparks in the study stored .Fuel or where gasoline is highly flammable and is explosive under certain conditions. Keep out of reach of children.

3 .Gas hydrogen battery and electrolyte.

Battery generate explosive gases keep sparks, flames, and cigarettes. Provide adequate ventilation when filling. Battery pad containing sulfuric acid (electrolyte.). Contact with skin or eyes, can cause severe burns. Use protective clothing and protective face. When electrolyte. exposed skin, rinse immediately with plenty of water.

If the eyes are exposed to electrolyte, rinse with water for at least 15 minutes and consult a doctor. electrolyte. toxic if swallowed drink plenty of water or milk and follow liquids containing magnesium or vegetable oil and immediately went to the doctor. 

4 .Dust brake ,

Do not use compressed air or a dry brush to clean rem.inhaled asbestos fibers have been found, cause disease in respiratory and cancer. 

5 .hot components.

Machines on the exhaust system becomes hot and is still hot for a while after the engine is turned on.Wear insulating gloves or wait for it to cool before handling. 

6 .brake oil.

Piles of brake fluid in its components, paints, plastics or rubber will damage these components. Place the protective fabric of time fixing this system, a way in the wet first with brake water.oil will damage parts in the paint. In addition to that, the brake fluid can damage the structural integrity of the part made ​​of plastic or rubber.  

Thus 6 tips that should be applied to the motor service time. To minimize or eliminate workplace accidents and accidents during the repair process.

18 rules of service for mechanical starters:

1 . Components cleanliness.

Clean the outside of a part or parts structure before releasing it from the motor or uncapped for at service. Cleanliness parts after demolition before measuring it against wear.

2 .Cables Condition.

Controller cable should not be bent or changed shape. This will cause the way it works to be heavy and the emergence of cable damage prematurely.

3 .rubber components.

Part made of rubber will become increasingly frail with age consumption, and very easily damaged by the result of the cleaning fluids and oil. 

Examine this part before putting it back and replace if necessary.

4 .it opens components.

When opening a part of all sizes bolt fasteners, do according to the order from the outside to the inside with a crossed pattern. Loosen the bolts with the small size first.

If the bolts were great precedence, will happen excessive force on the bolts are small.

5 .structure components.

The composition of complex parts, such as transmission part, must keep its original role in the install sequence and tied with wire or rope to simplify reassembling later.

6 .installation Position.

Installation position of the critical parts that must be noted and remembered before be demolished. Hal this will ensure that these dimensions (depth, distance or position) remains on hold when reassembling.

7 .The last were in.

Part that should not be used again should new pobud replaced if it is removed. The parts including gaskets, rings metal seals, o-rings, oil seals, locking ring (snap ring), and a safety pin (cotter pin).

8 .it mounting pads.

When would remove or install the bearing, it should be considered that the push on the ring that will damage the bearing if the other rings in a state securely fastened.

9 . installation Position of snap ring.

Locking ring (snap ring) is always fitted with a side tipped round or convex away from the encouragement of part-part installation site. 

In this way the pressure on the locking ring presses against the surface inside the ring groove with the most extensive contact area and average.

10.Grease components.

Lubricate with grease or oil lubrication at the recommended, on part-shifting or spin parts before reassembling.

11 .tribe original parts.

Parts or lubricating oil must be original creation of products in recommended use genuine spare parts as well as the form it can reduce the durability of the product.

12 .Try components.

Try working part ways after assembly, before installing the part on the motorcycle

13 .matching bolt.

The length of the bolt or screw to an arrangement, cap or home can vary. The length of these disparate must be fitted on a correct.If hesitation put the bolt into the hole and bolt protruding compare with the same distance.

14 .it bolts.

Bolts diverse size, should be done as following: tighten all the fingers and then Recall with key start with a large bolt before small. toning pattern sized bolts must be crossed from the inside out. To reduce deformed. tightening should be done two or three stages.

15 .Position  installation of oil seals.

Oil seals are always fitted with grease in the seal cavity and the name of the manufacturer is always facing out. When installing seals, always check that the shaft that penetrates seals in a state of smooth and flat. Free of sharp and rough surfaces which can damage the seals.

16 .Cleaning gasket used.

Dispose of or adhesive gasket material long before replacing. If the gasket mounting surface slightly damaged, can puree back by honing using sandpaper.

17 .Installation rubber hose.

Rubber hose for fuel, vacuum or liquid cooling, must be installed until the tip touches the full..With thus obtained sufficient surface area to clamp the hose under the wide end of the pipe installation.3

18 .Position mounting rubber protector.

Protective coverings or rubber or plastic, should be reassembled tightly in the correct position.