engine disassembly process

Understanding unloading or servicing the motorcycle engine light motorcycles and motorcycle engines down or a service weight:

lightweight motorcycle servicing is unnecessary motor repair motorbike down the engine from the frame or chassis. Unloading the motorcycle engine includes removing the cylinder head and cylinder heads, as well as removing the magnet on the left side of the crankcase, release clutch components and systems pump oil. Its work includes scaling the combustion chamber, fuel system cleaning and lubrication flow, the crust of oil that is in the walls of the machine must also be cleaned with liquid cleaner.

Machine weight down service.
Down machine, fit for purpose down the machine requires the machine down from the frame of the bike.and mengerjakanya can not be done if the bike was still in the frame of the bike. generally down the bike is done because there is progress on the central part of the machine, such as improvements to the crankshaft, transmission, or replacement as kick starter.

It acts steps to prepare the tools as follows:
  • the keys of a standard and should be complete.
  • special keys such as; magnetic tracker and tracker clutch
  • small size tub functions create a separate bolts between the machine parts of the middle-left, top, and the center-right
  • bath-size function to place components separate machine ie engine components left, top, right and center.
  • enough gasoline for cleaning engine components.
  • duster taste for clean hands, and engine components when needed.
  • wooden beams supporting the engine if the engine is lowered.
  • compressors, for cleaning the components already cleaned them with gasoline in order to avoid residual dirt still attached.
  • guidebooks types of motorcycles that will be put into service or this article and can also pass 
sequence unloading process machines
after the machine off of the unit motorbike, makaproses demolition machines and procedures should be followed in sequence, namely; 
the engine left side.
component magnetic blocks, magnetic, starter gear, Rante stater.
the top of the machine.
The next step opening the machine top, Rante keteng components, cylinder head, rocker arm, cam shaft (Noken), valve,
piston, cylinder blocks, 
engine parts right .
after the completion of the top of the machine embuka in lnjutan primarily to open the right engine, clutch block components, the primary clutch (automatic) 1 set, the secondary coupling (double) 1 set. 
machinery central part 
terakir step after the engine makes this pl bagin continue opening the machine right in the middle, its components transmission gear, kick starter, crankshaft, piston handlebar.

drawing machine left, top, right, center.
Do not forget to collect bolts and components at different places, for beginners and record mechanical parts that are still not controlled. for senior mechanical and already an expert, if there are less correction in the writing of this article.
adjust the engine parts group so that when assembling back is not wrong. 
After all finished dismantled, then do check each component, replace the parts that have been worn and damaged.
Arrange sequentially and simultaneously clean the components are checked using cleaning fluid, note the parts were broken and separated in different places, doing repairs if it is still worth wearing or doing the replacement of damaged parts.

some items are mandatory parts replaced during the machine or overhould sides are;
  • A gasket kit (gasket top set).
  • gasket kit B (full gasket set).
  • oil seal stater foot.
  • transmission gear oil seal operand or persnelling.
  • front gear oil seal.
  • engine oil 1 liter or 0.8 l
the order of the process of installing or assembling machines.
Stages for reassembling the machine has been dismantled, was the opposite of the process of dismantling the machine which started by installing:
  • The middle part of the machine.
  • The right part of the machine.
  • The top of the machine.
  • The left side of the machine.
Things to note when assembling the machine:
The middle part of the machine.
  • Put the right side of the crankcase below, when will assemble the center of the machine, make sure the kick starter is right on dudukanya.
The top of the machine.
  • Adjust the position of the piston battens, so that the ends of the ring forms an angle of 120 between 1 compression ring, compression ring 2, and the oil ring, time will put the piston in the cylinder.
  • Ensure the piston in the position of TDC (top dead point) when the cylinder head will be in pairs.
Pastika all engine components clean, when in the process of unloading the machine, and assemble the machine. do the assembly process in sequence according to the above procedures, but the reverse of the process of dismantling that of the middle-right part-the top and left side .

after all the machines installed, do not forget to fill in oil sesuikan with the recommended size of the plant.do oil leak checks on all parts of the engine blocks.
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